Good Practice #4 | One Note, Many Builds: the short guide that aligned embedded sensing across the consortium

Good Practice #4 | One Note, Many Builds: the short guide that aligned embedded sensing across the consortium

Great collaboration can still fall short if each team interprets integration differently. Our solution was not a lengthy SOP, but a concise 2–3 page Requirements Note that everyone could build against. It immediately changed the pace of our work. Why we needed a single compass  With multiple ...

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Good Practice #3 | Cross Site Replication Pack for Comparable Results

Good Practice #3 | Cross Site Replication Pack for Comparable Results

To ensure that results from different laboratories are directly comparable, we introduced a concise Replication Pack so partners can build the same cell archetype and run the same test protocol without lengthy SOPs.  Approach  The pack contains four one-page cards: Materials &am...

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Success Story #8 | Prototype Sensor Actuator Array for Li-S Cells

Success Story #8 | Prototype Sensor Actuator Array for Li-S Cells

From single sensors to coordinated arrays  HEALING BAT’s WP3 has reached the third Milestone of the project with a prototype sensor‑actuator array purpose‑built for Li–S cells. This array brings together embedded sensing and actuati...

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Success Story #7 | Inside the array: from concept to an embedded sensor-actuator platform

Success Story #7 | Inside the array: from concept to an embedded sensor-actuator platform

HEALING BAT has moved from requirements to reality with a 3×3 in‑cell array that measures temperature, pressure, and gas and supports localized heating – now ready for pouch‑cell integration. What we built A two‑generation path delivered speed and reliability: first, freestanding polyimide ...

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Success Story #6 | From Lab to Cell: Integrating Ultra-Thin Sensors into Li–S Pouch Cells

Success Story #6 | From Lab to Cell: Integrating Ultra-Thin Sensors into Li–S Pouch Cells

HEALING BAT has taken the first integrative step toward “sense‑and‑repair” cells by moving its 30‑micron‑thin prototype sensors from the lab onto battery pouch‑cell integration paths, linking WP3 sensor development to WP4 prototyping and advanced analytics.  This milestone ma...

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Success Story #5 | Turning Li-S Failure Maps into a Design Playbook for “Sense & Repair”

Success Story #5 | Turning Li-S Failure Maps into a Design Playbook for “Sense & Repair”

By systematically mapping how Li-S cells degrade – from polysulfide shuttling and cathode cracking to SEI‑driven anode pulverization – HEALING BAT created a practical design playbook that is already shaping our embedded sensors, self‑healing strategies, and pouch‑cell validation. This play...

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Success Story #4 | One Language for Results: how HEALING BAT aligned testing and data to speed up discovery

Success Story #4 | One Language for Results: how HEALING BAT aligned testing and data to speed up discovery

Why is this important? With several partners exploring new Li–S materials and embedded sensors in parallel, small differences in assembly or cycling can blur the real signal. We set out to create a lightweight, shared way to build, test, and share results so evidence is directly comparable across ...

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Good Practice #2 | Lean electrolyte readiness: wetting assurance before you seal 

Good Practice #2 | Lean electrolyte readiness: wetting assurance before you seal 

To reach high energy density, the programme pursues resource–efficient electrolyte strategies and higher target active-material loadings – the right direction, but unforgiving. Early pouches revealed the familiar pattern: wetting inconsistencies, uneven reaction...

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Good Practice #1 | Turning failure insight into a shared “Sense & Repair” compass

Good Practice #1 | Turning failure insight into a shared “Sense & Repair” compass

Early on, our labs were seeing similar degradation patterns from different angles. The evidence was strong but scattered across notebooks and post mortems. We needed one shared compass to turn that learning into the few signals that would help the battery help itself. What we did We distilled core f...

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